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Use intermittent welding – using intermittent welds rather than continuous welds, where design allows it, can save as much as 75% weld metal and significantly reduce shrinkage and distortion. Welding stiffeners to plate is a great place to .
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Still, it’s possible to weld thin sheet metal using the MIG (GMAW), TIG (GTAW), and stick (SMAW) processes. But MIG and TIG provide the best results. This article will teach you how to weld thin gauge metal using each arc welding process and present the common pitfalls beginners make.
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